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Residential & General Electrical

Sub-Panel Installation

Add circuit capacity where the work is, without running everything back to the main panel.

Overview

Sub-Panel Installation — what's involved

A sub-panel is a second breaker panel fed from the main one, placed where the load is. If you are wiring a detached garage, finishing a basement, building an addition or setting up a workshop, running eight or ten individual circuits all the way back to the main panel is expensive, congests the panel and often will not fit. One correctly sized feeder to a local sub-panel does the same job with far less cable and leaves you room to add circuits later.

The details that matter in a sub-panel are the ones you cannot see once the cover is on: the feeder sized for the actual load and distance, neutrals and grounds kept separate — which is the single most common error in amateur sub-panel work — the bonding screw removed, and a separate grounding electrode at a detached structure. Electric Shock installs them so the next person to open the panel finds it correct.

Wall-mounted EV charger installed in a garage next to a compact sub-panel, fed by neatly bent metal conduit, with the charging cable coiled on its holster below.
Level 2 EV charger fed from a dedicated garage sub-panel — our own work.
Included

Where a sub-panel makes sense

  • Detached garages, shops and outbuildings fed by an underground or overhead feeder
  • Finished basements, attics and additions that need a cluster of new circuits
  • Workshops running compressors, dust collection, welders or 240V machinery
  • Garage sub-panels feeding an EV charger plus outlets and lighting
  • Main panels that are physically full but not electrically overloaded
  • Kitchen and laundry remodels that add several dedicated circuits at once
How it works

The Sub-Panel Installation process

  1. Size the feeder

    We total the loads the sub-panel will carry and factor in the distance — voltage drop over a long run to a detached building often drives the conductor size more than the load does.

  2. Confirm the main panel can carry it

    A sub-panel adds a breaker to the main panel and adds its load to the service. If the service is already near capacity, we will tell you that before the work starts rather than after.

  3. Route and protect the feeder

    Conduit, direct burial or interior cable, chosen for the route and the environment, at the depth and with the protection the location requires.

  4. Set the panel correctly

    Neutrals and grounds on separate bars, bonding screw removed, four-wire feeder, and a grounding electrode system at a detached structure. This is where sub-panels are most often got wrong.

  5. Circuit, label and test

    Branch circuits are landed, tested and labeled, and the new panel is left with clearly documented spare capacity.

Why it matters

What you get out of it

  • Cheaper than a dozen home runs

    One feeder replaces many long circuit runs, which usually costs less in both material and labor once you pass three or four circuits.

  • Room to keep adding

    A sub-panel with spare slots means the next circuit in that garage or basement is a short, simple job.

  • Isolates a whole area

    You can kill power to the shop or the addition without hunting through the main panel or shutting down the house.

Questions

Sub-Panel Installation questions

Still not sure? Send us the details and we'll give you a straight answer before anything is booked.

Why do neutrals and grounds have to be separated in a sub-panel?
They are bonded together once, at the service — the main panel. Bonding them again downstream lets normal return current travel on the grounding conductors and on any metal they touch, including conduit and appliance frames. It is invisible until it isn't, which is why it is worth getting right.
Can a sub-panel fix a full main panel?
It can fix a panel that is physically out of slots. It cannot add capacity to a service that is genuinely overloaded — that needs a service upgrade. The load calculation tells us which situation you are in.
Does a detached garage need its own ground rod?
A detached structure with its own sub-panel generally requires a grounding electrode system at that structure, in addition to the equipment grounding conductor run with the feeder. We install it as part of the job.

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